Asphalt Batch Mix Plant
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Asphalt Batch Mix Plant
An Asphalt Batch Mix Plant is a sophisticated facility used to produce asphalt mix for road construction and maintenance. It operates by mixing heated aggregates, bitumen (asphalt), and sometimes additives in precise proportions to produce a consistent and high-quality asphalt mix. This type of plant is designed for batch production, meaning it processes a specific quantity of material at a time, which is ideal for producing high-quality mixes with exact specifications.
Model
Capacity (TPH)
Linnhoff TSD 1500
120 tph
Linnhoff TSD 2000
160 tph
Ammann ABA 160–340
340 tph
Marini MAP 2000
400 tph
Terex ALP 3000
300 tph
Key Features
Drying Drum
Heats and dries the aggregates to remove moisture, preparing them for mixing with bitumen. It rotates to ensure even heating.
Mixing Unit
The core component of the plant, where the aggregates, bitumen, and additives are mixed together to produce the asphalt mix. It operates in batches to ensure uniformity and quality.
Control System
Houses the control panel where operators monitor and adjust various parameters such as temperature, mixing time, and material proportions.
Bitumen Storage and Heating
Store and heat bitumen to maintain it at the required temperature for mixing with aggregates.
Eco-Friendly
Incorporates advanced systems to minimize emissions and energy consumption, promoting sustainability and compliance with environmental regulations.
Discharge and Storage
Store the finished asphalt mix until it is transported to the construction site. Includes systems for loading the mix into trucks or other transport vehicles.
Benefits
High-Quality Mix
Produces a consistent and high-quality asphalt mix with precise control over the proportions and temperature of ingredients.: Allows for adjustments to mix designs to meet specific project requirements.
Efficiency
High production capacity and automated processes reduce downtime and labor costs, enhancing overall project efficiency and profitability.
Flexibility
Suitable for a wide range of applications, including highways, urban roads, and airport runways, providing versatile solutions for different project needs
Enhanced Safety
Modern control systems enhance safety by providing precise monitoring and adjustments
Applications
An asphalt drum mix plant is a type of asphalt production facility that continuously mixes and produces asphalt concrete for road construction and maintenance. Unlike batch mix plants, which produce asphalt in discrete batches, drum mix plants operate in a continuous process. Here are the primary applications of an asphalt drum mix plant
Highways and Expressways
Ideal for constructing and maintaining high-traffic roads that require durable and high-quality asphalt surfaces.
Road Repair and Maintenance
Provides asphalt for resurfacing and repairing existing road surfaces.
Urban and Rural Roads
Suitable for a variety of road construction projects, from city streets to rural pathways.
Infrastructure Projects
Used in the construction of airport runways, parking lots, and other paved surfaces.